Aluminium Scaffold Tube

As parts of scaffolding material, aluminium scaffold tubes are used a lot. What is an aluminium scaffold tube, and what is the size and tolerance, standard No. and weight? What are the advantages that make people use them in scaffolding? What types of fittings work with aluminium scaffold tubes? You will get answers here.

An aluminium scaffold tube is a type of round tube made of aluminium used in scaffolding construction with an out diameter of 48.3mm and a wall thickness of 4.47mm that works with scaffold clamps and fittings.

Aluminium scaffold tube is called tubular aluminium scaffolding or alloy scaffold tubes as well.  It is a traditional scaffold type of aluminium scaffolding. The standard No. of the aluminium scaffold tube is BS1139 in the scaffolding industry. The aluminium grade of the alloy tube is 6082 according to the standard.

You will get tolerances of the aluminium scaffold tubes, a weight list of the different lengths of the aluminium scaffold tubes and alloy scaffold tube advantages, and how strong the aluminium scaffold tube is in the next content.

Aluminium Scaffold Tube Size and Tolerances

  1. Out Diameter: 48.3mm (Tolerance: ±0.5mm)
  2. Wall Thickness: 4.47mm (Tolerance: ±0.56mm)
  3. Length: 1′ to 21′  (Tolerance: ±6.0mm)
  4. Nominal  Mass Weight Per Unit Length: 1.667kg/m

In conclusion, the maximum out diameter of the aluminium scaffold tube is 48.8mm, and the minimum out diameter of the alloy scaffolding pipe is 47.8mm.

The maximum thickness of the alloy scaffold tube is 5.03m, and the minimum of the alloy scaffold tube is 3.91m.

Aluminium scaffold tube length is normally 6m and 6.4(21′). But can cut to any lengths needed.  Length tolerance is ±6mm

For the weight of the aluminium scaffolding tube, the single tube max. reduction 7.5%. While weight for quantities of 150m and over is ±5%

Weight List Of Aluminium Scaffold Tube

Normal Aluminium Scaffold Tube Length and Weight
Tube Length
(Meter)
Tube Length
(Foot)
Normal Weight
0.3m1′0.50 KG
0.5m1’6″0.83 KG
1.0m3’3″1.67 KG
1.2m3’9″2.00 KG
1.5m4’9″2.50 KG
2.0m6’6″3.33 KG
2.5m8’2″4.17 KG
3.0m10′5.00 KG
3.5m11’5″5.83 KG
3.6m11’8″6.00 KG
3.8m12’5″6.33 KG
4.0m13’1″6.67 KG
4.2m13’7″7.00 KG
4.5m14’8″7.50 KG
4.8m15’7″8.00 KG
5.0m16’4″8.34 KG
5.5m18’0″9.17 KG
5.8m19’0″9.67 KG
6.0m19’7″10.00 KG
6.1m20’0″10.17 KG
6.4m21′ 0″10.67 KG

How Strong Are Aluminium Scaffold Tubes

Aluminium scaffold tubes are made of 6082-grade aluminium material. Following are the tensile strength, yield strength, elongation and other mechanical properties, which will show you how strong the scaffold alloy tubes are.
  1. Aluminium scaffold tube tensile strength(Rm): 295 N/mm² min.
  2. Aluminium scaffold tube yield strength (Re): 255 N/mm² min. (0.2% proof stress)
  3. Elongation (A) On a Gauge Length, L0, of 50mm: 7% min.
  4. Second Moment of Area(I): 14.9 cm4
  5. Elastic Modulus: 6.18 cm³
  6. Radius of Gyration: 1.56 cm
  7. Maximum Allowable Shear Stress: 83 N/mm²
  8. Maximum Allowable Stress In Axial Tension: 139 N/mm²
  9. Stiffness: 1026.6 x 107 N/mm²
  10. Modulus of Elasticity: 68.9 N/mm²
  11. Cross-section area (A): 6.15 cm²

Finish of Aluminium Scaffold Tubes

Aluminium scaffold tubes should be mill-finished, i.e. without any surface treatment.

Note: For all normal purposes no painting or other surface treatment is required according to BS1139 standards.

Why Is Tubular Aluminium Used In Scaffolding?

9 Advantages of Tubular Aluminium Scaffolding

  1. Aluminium Tubular Scaffolding is only 1.67 KG/m. It is 2.5 times lighter than steel tubular scaffolding.
  2. Tubular Aluminium Scaffolding Saves Half Labors and Half of the Erection Time For the Same Size Of  Steel Tubular Scaffolding
  3. Tubular Aluminium Scaffolding Naturally Resistant to Corrosion and Need Less Maintenances Compared to Steel Tubular Scaffold
  4. Tubular Aluminum Scaffolding is Flexible to Adapt to Different Heights, Different Shapes and Configurations of Construction Compared to Other Types of Aluminium Scaffolding.
  5. Tubular Aluminium Scaffolding Can Repeat Use and Saving Cost In Long Term
  6. Aluminium Scaffold Tubes can withstand Harsh Conditions
  7. 6082 Aluminium makes the Scaffolding Tubes The Maximum Bearing to Weight Ratio
  8. Aluminium scaffold tubes with OD48.3mm standard diameter that are compatible with all types of scaffold couplers and fittings
  9. Tubular Aluminium Scaffolding Can be Any Length to Fit Veriaty Projects
With the above advantages, tubular aluminium scaffolding is used commonly in scaffolding support and construction.

Scaffold Fittings for Aluminium Tube Scaffolding

In aluminium tube scaffolding, scaffold fittings are the connectors and joints between aluminium tubes in vertical, horizontal and diagonal directions.

Aluminium scaffold tube clamps and fittings are steel scaffold couplers.  The types of fittings for aluminium scaffold tubes include double scaffold couplers and swivel clamps.

Aluminium Scaffold Double Coupler

The double scaffold coupler fixes two scaffold aluminium tubes at 90 degrees (right angles). There are two types of scaffold double couplers for the aluminium scaffold tubes. One is the bolted double coupler, and the other type is the wedge-type double coupler.

Aluminium Scaffold Swivel Clamps

Swivel clamps fix scaffolding aluminium pipes and poles at any angle in 360 degrees. For swivel clamps, both bolted swivel clamps and swivel wedge clamps are both workable with the common aluminium scaffold tubes.

Key Takeaways

Aluminium scaffold tubes are made of 6082 aluminium, which has strong strength and is light in weight.  They are OD48.3mm and fixed by normal standard scaffold fittings of double and swivel clamps in construction.

Aluminium scaffold tubes are commonly used in scaffolding for the reason of 9 important advantages. Using the alloy tubes saves costs in the long term.

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